Road sweeper

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Model Overview

Road sweeper

Road sweepers are mainly used for ground sweeping, road side cleaning, road crossing cleaning and ground watering. They are suitable for cleaning in various climates and different roads, and are more suitable for squares, highways, residential quarters, and parking lots. Cleaning and dust removal at terminals, airports, stations, cement plants, power plants, etc.


Road sweeper classification work classification (1), push sweeper and walker sweeper
(2) Self-propelled sweeper
(3) Pure sweep sweeper
(4) Suction Sweeper
(5) Pure suction sweeper (multifunctional full suction sweeper)
(6) Dry sweeper
(7) Wet sweeper
(8) Fully-sucked sweeper chassis classification Dongfeng sweeper, Qingling sweeper, Jiangling sweeper


All kinds of road sweeper 1, pure suction road sweeper introduction
Pure suction road sweeper independent research and development production

Pure suction road sweeper

Secondary dust pollution, functionally superior to the traditional road sweeper "new high-tech products!
The vehicle adopts the principle of vacuum suction, which consists of vacuum system, primary dust collection box, secondary dust collection box, dust recovery system, hydraulic system, electronic control system and walking system. It has a wide range of suction and suction. The advantages of high rate, no secondary dust suction, no dust emissions from the air outlet, and high work efficiency are the preferred products for sanitation cleaning and material recovery. It is applicable to the dust, high-concentration and large-density industrial and mining enterprises that are prone to generate dust pollution; the rapid cleaning and maintenance of urban elevated highways and bridges; and the cleaning and cleaning of urban trunk roads, high-grade highways and highways.
2. Introduction of dry sweeper
The dry sweeper is a new type of road sweeper. It doesn't use a brush or water, and all air flow operations depend on the principle of aerodynamics. It has been identified by experts as a leading technology in China and has independent intellectual property rights. It is developed and developed by itself. The Lu Jie brand series of road sweepers produced by the company all use air flow, without brushes or water spray. There is no dust and no secondary dust. The extensive use of Lu Jie vacuum cleaners will greatly reduce the content of inhalable particles in the air. Solve the serious problem of dust pollution, is a modern environmental protection, energy-saving modern new type of sanitation products, this product's environmental protection technology index is higher than the national industry standards.
3, the introduction of traditional road sweeper


Why sweeper uses require the use of sweeper?
First, the traditional answer: sweeping vehicles used to sweep the floor, washing vehicles used to clean and dry all kinds of ground.
Second, the professional answer: Road sweepers not only solve the difficulties but also for the user to obtain more profits.
Third, sweeping vehicles can solve the following problems:
1. The health problems of people living in a dusty environment;
2. Environmental indicators required by national laws or local regulations;
3, due to dust or garbage caused by excessive premature damage to the road surface;
4. The problem of dust contamination in the production workshop products;
5. Dust contamination of fixed or moving machinery in the production workshop;
Fourth, can bring greater profits (or savings):
1. The cleaning system for sweeping vehicles is equivalent to 6-40 times of manual labor;
2. Reducing the degree of dust pollution to the environment (saving time and money, reducing the manual cleaning of products, cleaning and maintenance of mechanical equipment, and periodic environmental hygiene work, etc.)
3, improve work efficiency, while improving the operator's work enthusiasm;
4. A well-groomed environment not only improves the image of the city, but is also more conducive to the construction of urban culture and the enthusiasm of the citizens.
V. Comparison of mechanical and manual sweeper vehicles
1, the work efficiency, the same area of ​​work time greatly reduced;
2, the cost of cleaning, it is certain that the cleaning cost of the mechanical unit area is even lower than the manual;
3, cleaning effect, machinery can avoid the uneven use of cleaning agents, cleaning effect is not uniform;
4, safety performance, so that the cleaners are in a safe environment (too many vehicles on the road, their own safety awareness is not strong)
5, economic return, taking a car as an example, how much money it spent on the day it stopped using is its real price. In addition to investment costs, there are operating costs and manpower costs.


Development Trends After several decades of development, China's road sweeper industry has evolved from a single pure sweep model to a variety of current models. Product performance and product quality have rapidly increased, especially after the reform and opening up, through the import of key purchased parts. The performance and reliability of road sweeper products have been greatly improved. However, at present, there are still some gaps in the level of road sweepers in China compared with foreign developed countries, especially in terms of product reliability. In order to improve the level of road sweepers in China as soon as possible, narrow the gap with the level of road sweepers in advanced countries, and meet the requirements of China's environmental sanitation department for road sweeping operations, sweeper vehicle manufacturers should select a suitable road sweeper research direction. As society develops and progresses, it will no longer be satisfied with vacuum cleaners in a simple sense. It will put forward more requirements in terms of multifunctionality, environmental protection, and economy. The market calls for vacuum vehicles that can meet various needs. It is under the above circumstances that a brand new multi-function full-suction sweeper vehicle jointly developed by the China Construction Second Bureau Luoyang Construction Engineering Machinery Plant and Luoyang Chi Windmill Co., Ltd. has been officially put on the market. This brand-new model can complete floor cleaning, road side cleaning, road crossing, and road cleaning after sweeping. It is suitable for cleaning all kinds of climates and different dry roads. It is more suitable for squares and highways. , Dedusting and Cleaning of Residential Areas, Parking Lots, Docks, Airports, Stations, Cement Plants, Power Plants, etc.


Road sweeper maintenance 1, in order to avoid operating mistakes, sweeping vehicle control valve is mainly divided into the main valve and the secondary valve. Then where is the main difference between these two kinds of valves, where the power of the main valve comes from the chassis of the sweeper car, and the power of the secondary valve comes from the auxiliary engine of the dedicated function part. Common road sweeper deputy engines include Chaochai, Jiangling and Cummins. The main valve manages the tilting of the shell behind the chassis and the hydraulic switch on the rear door of the compartment. The secondary valve manages the operation of the four floor brushes (which can individually control one side or all of the work) and the suction cup of the sweeper.
2, The secondary engine of the road sweeper is different because the engine brand is selected for different power, but the general speed is around 1500 to 1800 rpm.
3, according to the needs of the work can generally choose whether you need to bring the function of water spray dust, conventional configuration generally comes with post-spray, at the same time need to pay attention to the clean water tank is enough water, the general clean water tank capacity is different, there may be a gap in working time.
4. The pressure adjustment of the electromagnetic multi-way valve of the road sweeper is generally on the overflow valve. Users can adjust the pressure appropriately to change the speed of the sweep brush.
5, In addition, according to the road conditions, the sweeping vehicle can select whether the left and right brushes of the vehicle work at the same time. For example, if the sweeping corner is only used to open the corner, the brush is turned to work.
6, dust bins may have small dust deposits in the dust bins of the sweeping vehicles, and manual manual handling is required when cleaning the dust bins.
7. The distance between the sucker of the sweeping vehicle and the ground should be adjusted according to the condition of the road section.
8, sweeping vehicle dust suction pipe may often have dust and mud adhesion, need to be cleaned regularly to achieve better results.
9, the electrical parts in the control box need to be replaced in order to use a more stable one.
10. Sanitation workers should regularly check whether the functional parts are normal.
11, in order to avoid the foreign matter in the hydraulic oil will affect the normal operation of the electromagnetic control valve, sanitation workers should regularly check the hydraulic oil is normal.
12. Check whether the limit device of the clutch electric push rod of the secondary engine of the vehicle is normal.
13, sweeping car control button when the time interval should be 5 seconds
14. When a hydraulic part of the road sweeper is not working properly, check the circuit first and then check the circuit.
(1) The possible causes of the abnormal circuit part are: disconnection of insurance, loose connection of circuit, broken line
(2) The possible causes of the abnormal oil line may include: failure of the oil pump, rupture of the oil pipe, or oil leakage at the oil line connection, or malfunction of the solenoid valve.


Operation procedure 1: Cleaning work 1 Turn on the power of the control box and point the control valve to the sub valve position
2 Start the auxiliary machine
3 Turn the slave clutch control button to the closed position and the fan starts to work
4 Point the vacuum box control to a lowered position
5 Point the left or right control to the down position
6 Turn the left or right rotary control to the forward position (count clockwise in the left and counterclockwise in the right)
7 Point the left spray, right spray, and rear spray water control knobs to the open position
8 Point the pump control knob to the open position
9 The vehicle travels at the appropriate speed and starts cleaning action 2: The end of sweeping 1 The vehicle stops driving
2 Point the Pump Control, Left Spray Control, Right Spray Control, Rear Spray Control to Off Position
3 Point the broom control to the middle
4 Point the swash plate control to the ascending position and then to the middle position
5 Point the vacuum box control knob up and then back to the middle position
6 Point the secondary engine clutch control knob to the sub-position and then to the middle position
7 Point the control valve control button to the middle position
8 Shutdown the secondary engine
9 Turn off the power to the control box. 3: Unload the trash 1 Turn on the power to the control box, and point the control valve's control button to the position of the main valve.
2 Start the vehicle's main engine
3 Depress the vehicle clutch
4 Open the vehicle's additional oil pump clutch switch (pull outward)
5 Loosen the vehicle clutch at an appropriate speed
6 Point the rear door control knob on the control box to the open position, and then to the middle position after 5 seconds
7 Point the car control button to the up position. At any time according to the inclination of the car box, you can point the control button to the middle position. At this time, the car tilts up and stops.
8 Garbage Cleaning
9 When the garbage is cleaned, point the control button of the car to the lowered position. After the car is fully returned, point the control button to the middle position.
10 Point the rear door control to the off position, and then to the middle position after 10 seconds
11 Clean up the end of rubbish
12 Depress the vehicle clutch
13 Close the additional pump clutch control knob (pull inwards)
14 Loosen the vehicle clutch at an appropriate speed
15 Point the control valve of the control box to the middle position
16 Switch off the control box


Various types of sweeper use environment The following information is collected by Hubei Aoli special-purpose vehicles
Road sweeper type The best environment to use
Wet sweep type pure suction sweeper Urban roads, highways, places with large pavement areas
Brushless dry sweep sweeper Urban roads, highways, outdoor activities at low temperatures in the north
Brushed sweeper sweeper Dry sweeper in abnormal sense, same as wet sweep
Single roller sweeper Scenic spots, clean roads, communities, schools, etc.
Electric sweeper Scenic Area, Community, School, etc. Cleaning


The demand for drivers There are more and more road sweepers and private cars nowadays, and they are getting more and more boring. The reason is that some owners have poor driving skills and poor psychological skills. First, the heart of the driver of the road sweeper, driving the car requires good psychological quality, not everyone is suitable for driving, if you do not have patience, and there is no keen observation ability, especially rapid response ability you are not suitable for driving. Second, the theoretical quality of the road sweeper driver, driving learning can only make people master the initial driving, but more technology through the experience needs and the actual driving experience in the process of slow experience, summary accumulation. Third, the driver's driving skills of the road sweeper driver must be familiar with the vehicle's instructions for use. It is necessary to know which vehicle tools and methods are used. He is familiar with the four-oil and three-fluid inspection and supplement methods. Learn to clean the air filter element yourself. Fourth, the ethical qualities of road-sweeping car drivers, when driving past pedestrian waters, quickly reduce the speed, do not whistle after entering the community, and use lights strictly in accordance with regulations. Courtesy makes way.


Suggestions for the run-in period 1. Maintain a smooth start, avoid slamming the throttle, and do not make the engine speed too high.
2. Before starting, the water temperature should reach above 50°C. Start with a low block and switch into a high block after 1 km. The water temperature in the vehicle should be controlled at 80°C-90°C.
3, timely shifting during the journey, do not use a gear for a long time, can not use high-speed gear at low speed or use low-speed high-speed driving. ?
4, choose a good road, to avoid excessive vibration, collision or emergency braking. Before the brake, the clutch should be divided.
5, the choice of high-quality fuel and oil, should not use engine wear additives.


Precautions Vehicles that are in the run-in period should always be checked regularly to detect problems and eliminate them.
1. Oil, cooling water, tire gas, etc. must be sufficient, no leakage occurs, and should be promptly replenished if found to be in deficit.
2. If there are abnormal noises in each part, it must be repaired in a timely manner. The impact of mechanical failure during running-in on the vehicle is often much greater than that caused by mechanical failure during the over-run-time period.
3. There are warning lights in the dashboard on the general car, and some cars are even equipped with computers. The alarm information in the dashboard and the computer is discovered in time to better control the condition of the vehicle.


Transmission classification analysis and maintenance Cleaning sweeper gear type stepless transmission can be divided into two-shaft and three-axle transmissions according to different structures. The two-axle transmission is widely used in front-front-engine driven passenger cars, and the three-axis transmission can be applied to various other types of vehicles. Continuously variable transmissions are rarely used in cleaning sweeping vehicles. They are usually powered by metal belts. Continuously variable speed is achieved by changing the diameters of the main and driven pulleys. The change in transmission ratio is continuous. The use of transmissions in medium and advanced passenger cars is increasing. [1]
The integrated transmission is composed of a hydraulic torque converter and a geared transmission. Generally, the microprocessor controls the shifting automatically. Therefore, the transmission is often referred to as an automatic transmission. The transmission ratio of this type of transmission can be changed steplessly within several intermittent ranges between the maximum value and the minimum value, and it is currently applied more to the cleaning of sweeping vehicles. Also note here that the number of gears in the transmission refers to the number of forward gears. In general, a five-speed manual transmission means that there are five forward gears.
The maintenance inspection of the cleaning clutch mainly includes checking the free travel of the clutch pedal, checking the working condition of the clutch, and checking the liquid level of the clutch tank. First, check the liquid level of the clutch reservoir: Check the height of the clutch fluid (brake fluid) surface in the master cylinder reservoir. If it is lower than the "MAX" mark, it should be added, and further check the hydraulic pressure of the clutch. Whether the organization has a leak. Leakage inspection of the hydraulic operating mechanism is mainly to check whether there are traces of clutch fluid in the master cylinder and the oil pipe, the working cylinder and the oil pipe, and the oil seal.
Second, the sweeper clutch pedal check: 1 step on the clutch pedal, check whether there are the following failures: 1) pedal rebound weakness; 2) abnormal sound; 3) the pedal is too loose; 4) heavy pedal. 2 Check the clutch pedal height: Check the height of the clutch pedal, lift up the carpet or floor leather, and use a ruler to measure the distance from the ground to the upper surface of the clutch pedal. If you exceed the standard, you should adjust the pedal height. The height of the clutch pedal can be adjusted by the limit bolt behind the pedal. 3 Check the clutch pedal free travel.
Check the free travel of the sweeper pedal: Use a ruler against the floor of the cab to measure the height of the pedal when it is completely relaxed. Then tap the pedal by hand. Measure the pedal height when the resistance increases, the height of the two measurements. The difference is the free travel of the pedal. The adjustment of the pedal free stroke, the hydraulic control mechanism is generally to adjust the length of the master cylinder push rod, the master cylinder push rod lock nut is loosened first, then the master cylinder push rod is turned, thereby adjusting the pedal free stroke, and the lock should be adjusted Tighten the nut tightly.

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