FAW Xichai's strong system capability is a production aid

In 2014, FAW Xichai will undoubtedly be a fruitful harvest year. Since the first quarter, FAW Xichai 's performance in the market has been advancing rapidly, not only in the domestic market, but also in the overseas market. Data show that from January to October this year, the export sales volume of FAW Xicai Machinery Co., Ltd. increased by 31.3% year-on-year, of which, stand-alone exports increased by 122.6% year-on-year, successfully upgrading South Africa, Brazil, Spain, Singapore, Russia and other markets into stable units for FAW Xichai. Diesel engine exit area.

The best-selling FAW Xichai in overseas markets once again demonstrated to the world the charm of Chinese manufacturing. The ability to continuously expand its sphere of influence in the global competition is inseparable from FAW Xichai’s strong manufacturing system.

FAW Xichai's strong system capacity is a production aid

Cohesion will, forging iron production

To judge whether a company's system is sound or not, we must first look at the performance of companies in adapting to the market. In modern enterprise management and operations, the significance of constructing or improving a company's operating system that adapts to the market lies in improving the vitality of the company's original DNA. This point, the production line of FAW Xichai has been fully reflected.

In the production line of FAW Xichai, all employees have adopted the concept of “without losing the market one machine” and gradually formed the iron core spirit of “unity, hard work, and dedication”. In front of such an iron production force, there are no barriers that cannot be overcome, no fortresses that cannot be overcome, and no difficulties that cannot be overcome. They insist on "creating quality machines and doing quality products." They believe that "as long as the mindset is not declining, the method is always more difficult than it is." In the manufacturing process of FAW Xichai, we always adhere to the sincerity, carefulness, and concentration in manufacturing the "heart" of the car to ensure "zero defects in the product and zero complaints from users." When this idea is implemented into specific manufacturing practices, it becomes a code of conduct that “products are characters and the scene is the market”. FAW Xichai started from "improving quality, perfecting mechanism, standardizing internal market, and brightening outfield", promoted the overall improvement of on-site management, and stimulated employees' initiative and enthusiasm in participating in on-site cultural construction.

Manufacturing culture, as a concentrated reflection of employees' values, thoughts and behaviors, and ideals and beliefs, has a strong guiding and normative role in the production and operation of enterprises. In addition to concentrating on the production concept, the production department of FAW Xichai also attaches great importance to the leading role of corporate culture, to guide people through culture, and to use culture to lead production employees to work together to complete production tasks. In the core manufacturing culture of “Making Quality Machines and Doing Fine Products”, FAW Xichai used employees with the concept of “zero defects in products, zero complaints from users” and “use our heart to create the heart of the car” to require employees to create quality products. The quality concept is deeply planted in the employees' hearts, stimulating the “mind” of the employees with confidence, perseverance and determination, enhancing the execution and creativity of employees, and realizing the common development of people, machines, and society.

“An enterprise must do a good job in its management and management, and it must enable all employees to have a sense of identity and a sense of mission with respect to corporate goals, codes of conduct, and moral standards under the guidance of unified values. Our factory is in the market without losing a single machine. In the manufacturing culture, we use a unique integration force and impetus to enable our employees to use their own interests as their coordinates and to meet market demands as their own task, and to adjust their own thinking and behavioral patterns. The iron army spirit of 'unity, hard work, and dedication' has made selfless contributions to the company.” The relevant staff of the FAW Xichai Production Department summarized the significance of the production culture to the production line. According to him, FAW Xichai paid attention to the production culture to the production and the entire enterprise. The promotion function is employee-centered, so that employees fully understand the significance of manufacturing behavior, consciously transform the company’s goals into their own pursuits, and make self-conscious choices about the company’s common goals when implementing behaviors, resulting in a positive and progressive Psychological and aggressive spirit of competition, and then promote the smooth development of enterprises.

Lean management, standardize the production process

In order to further strengthen the system capacity of the production line, FAW Xichai has provided escort for the company's manufacturing and manufacturing process by means of strengthening lean production and giving full play to the role of production support, using effective management and control, reasonable planning, and perfect processes.

In recent years, especially since entering the fourth entrepreneurial stage, FAW Xichai has always insisted on vigorously promoting lean production. By constantly optimizing the production plan, strengthening the production process control, optimizing the production environment, clearing the rewards, punishments and penalties system; through assembly pulling as the main line, synchronously organizing the production lines and the production of the various processes, so that the logistics balance, uniform, synchronous flow, reduce inventory In order to maximize the overall efficiency, all production lines can be based on the needs of customers, flexible organization of mixed-flow production, to achieve equalization and synchronization of production.

In order to further promote the actual leap in system capability, FAW Xichai has taken a series of effective measures in recent years. Through the formulation of "engine production management" and "urgent order management" and other management processes, effectively improve the market responsiveness. Through the improvement of “red label management”, the company optimized the daily production structure and order, reduced the impact of various types of production rounding, increased the control of the production process, and improved the production efficiency. The engine’s interim submission rate increased from around 70% to More than 92%. By innovating the “self-manufacturing production scheduling model” and “work product management methods”, the production organization has been optimized and the production funds have been reduced. It has played an important role in achieving the improvement of production capacity, management, and efficiency of the company.

In addition, FAW Xichai has taken effective measures to give full play to the supporting role of production in the development of enterprises. Through the establishment of environmental occupational health and safety management system and energy management system, Xichai identifies and controls important environmental factors and major risks in the production process, and promotes the plant's safety and environmental management, equipment management and energy management through planning, operation, inspection and improvement. Under the unified standard, it is carried out in order to achieve the goal of “eliminating hidden dangers and achieving clean production”.

Through the production of culture, the “cultured people” agglomerated the will of the production line; through the strengthening of management and improvement of processes, the production process of the production line was standardized. Such an internal, external, two-pronged approach by FAW Xichai made the company's system capabilities steadily steadily enhanced. It is precisely this growing system capability that enables the numerous production lines of FAW Xichai to work together. Move toward the grand goal of “National Brand, High-end Power” to show the world more “Made in China” charm

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