1000 Ton Hydraulic Press Machine for Car Body Parts, Production Line

Creating a stainless steel product from scratch involves a complex process that combines engineering, technology, and precision. While many people use stainless steel products daily, few understand the detailed steps involved in their production. The manufacturing of stainless steel is not only fascinating but also reflects the advancements in material science and industrial engineering over time. Here are the six most important stages in the stainless steel manufacturing process:
1) Material Handling
Uncoiler – This device is used at the start of the production line to hold and unroll the steel strip safely. It controls the speed and direction of the metal as it unwinds from the coil and moves along the processing line, such as for slitting or tube mill entry.
2) Forming
Deep Drawing Press – In this stage, semi-finished steel shapes undergo various forming operations. For example, stainless steel is hot-rolled by heating it and passing it through large rolls. Blooms and billets are converted into bars and wires, while slabs become plates, strips, or sheets. Bars are one of the most versatile forms of stainless steel due to their availability in different grades and sizes, suitable for a wide range of applications.
3) Heat Treatment
Annealing Furnaces – During this step, stainless steel is subjected to controlled heat treatment. Annealing helps relieve internal stress and improve material properties. The process requires precise control of temperature, pressure, and cooling rates, as even small deviations can affect the quality of the final product.
4) Descaling
Pickling – After annealing, a layer of scale may form on the surface of the stainless steel. This scale is removed using processes like pickling, which involves chemical treatments to clean the metal surface and prepare it for further processing.
5) Cutting and Punching
The semi-finished, heat-treated, and descaled stainless steel is cut into specific shapes using mechanical methods such as guillotine knives, blanking, nibbling, and high-speed blades. This stage also includes making tap holes and overflow channels as required.
6) Finishing and Polishing
Polishing Machine – This step ensures the stainless steel product achieves a smooth, aesthetically pleasing finish. It also enhances cleanliness and durability, which are essential in sanitary and industrial applications.
Hydraulic Press 4 Column Hydraulic Sheet Metal Deep Drawing
Features
1. A hydraulic machine that uses hydrostatic pressure to process metals, plastics, rubber, wood, powder, and other materials.
2. Widely used in pressing, stamping, cold extrusion, straightening, bending, flanging, sheet metal deep drawing, powder metallurgy, and press-fit operations.
3. Offers significant technical and economic advantages, including reduced weight, fewer parts and molds, improved stiffness and strength, and lower production costs.
SPECS of Yz33
Model | Unit | Yz33-25T | Yz33-50T | Yz33-63T | Yz33-100T | Yz33-160T | Yz33-250T | |
Clamping Force | KN | 250 | 500 | 630 | 1000 | 1600 | 2500 | |
Working Layer | Qty | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | |
Piston Stroke | mm | 180 | 250 | 250 | 250/250 | 250/250 | 500 | |
Heating Platen Daylight | mm | 90 | 125 | 125 | 125 | 125 | 125 | |
Heating Platen Size | Left-right | mm | 350 | 400 | 500 | 600 | 750 | 900 |
Front-back | mm | 350 | 400 | 500 | 600 | 850 | 900 | |
Heating Plate Power | KW | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | |
Motor Power | KW | 7.2 | 9 | 10.8 | 33.75 | 45 | 45 |
Certificate
Wire Mesh,Barbed Wire Mesh,Galvanized Barb Wire Mesh,Galvanized Woven Wire Mesh
HEBEI CONQUER HARDWARE WIRE MESH CO.,LTD , https://www.anjiahardware.com